In this study, Frost & Sullivan analyzes North America's material recovery facilities (MRFs). MRFs are integral to the well-organized circular economy, acting as the intermediary processing step between waste collection and reuse/recycling. This means they play a vital role in the solid waste management value chain by processing recyclable materials to sell to recyclers or manufacturers of new products.
The revenue forecast refers to the combined capital and operating expenditure (CAPEX and OPEX) of MRF operators across North America, with CAPEX share divided by new-build and refurbishment projects.
Frost & Sullivan based the growth analysis on the 6P framework, comprising Policies, Products, Processes, People, Partnerships, and Platforms. The report also includes a detailed competitive analysis of major MRF operators, with examples of key growth accelerators and companies to watch. The study concludes by thoroughly analyzing the top three growth opportunities for the North American MRF market.
Revenue Forecast
The Growth Pipeline™ Company estimates the North American MRF market revenue at $11.90 billion for the base year 2023, with a projected CAGR of 6.8% from 2023 to 2030, reaching $18.92 billion by 2030.
scope of analysis
| Geographic Coverage | North America: United States and Canada |
| Study Period | 2020–2030 |
| Base Year | 2023 |
| Forecast Period | 2024–2030 |
| Monetary Unit | US Dollars |
- MRFs
- CAPEX
- New Build
- Refurbishment
- CAPEX
- OPEX
Competitive Environment
| Number of Competitors | 100+ |
| Competitive Factors | Capital availability for major infrastructure upgrades and investments into new facilities, resilience to market downturns, strategic partnerships with material buyers, business models enabling direct material sales to end markets, employee safety programs |
| Leading Competitors | WM, Republic Services, Waste Connections, GFL Environment, Casella Waste Systems |
| Revenue Share of Top 5 Competitors (2023) | 55.0% |
| Other Notable Competitors | Recology, Covanta, Veolia North America, Rumpke Waste & Recycling, Sims Municipal Recycling, American Waste, GreenWaste Recovery, Van Dyk Recycling Solutions, Pioneer Recycling Services, Cascades Recovery, Penn Waste, California Waste Solutions |
| Notable Acquisitions and Mergers | Republic Services acquired ReCommunity; Waste Connections acquired Superior and Progressive; GFL Environmental acquired Canada Fibers, Alpine, and America Waste; WM acquired Advanced Disposal |
The Impact of the Top 3 Strategic Imperatives
Geopolitical Chaos
Why:
- Implemented on January 1, 2018, China’s National Sword policy bans the import of most plastic waste and other recyclable materials into China.
- This has created urgent demand to develop material recovery and recycling infrastructure across North America—and other regions—driving new investments in material recovery facilities (MRFs) in the United States and Canada.
Frost Perspective:
- North America focuses on closing infrastructure gaps and developing efficient and cost-effective material recovery value chains.
- The North American MRF market, which comprises operating expenditure (OPEX) and capital expenditure (CAPEX), reached $11.9 billion in 2022. We project the market to expand to $18.9 billion by 2030, with a 6.8% CAGR between 2023 and 2030.
- Although this results in the construction of new MRFs across the United States and Canada, infrastructure to fulfill the circular economy strategies of municipalities remains insufficient.
- The region is also undergoing large-scale refurbishment of existing facilities to improve the recovery rate of processed materials, including hard-to-recycle materials, and enable the recovery of new material streams.
Disruptive Technologies
Why:
- Artificial Intelligence (AI)-based robotic sorting, coupled with process digitization, is the leading investment focus of MRF operators to ensure high operational efficiency and profit from the material recovery business.
- Full process automation and access to qualitative and quantitative data on processed materials allow operators to view the bigger picture of the plant operation, providing better understanding, transparency, and mapping of the sustainability potential.
Frost Perspective:
- Growth opportunities are in developing technologies and solutions that enable advanced material recognition for efficient and accurate material sorting and separation; Platform-based solutions to monitor material flow; and end-to-end data analytics platforms to enhance visibility, boost efficiency, and promote sustainability and improved resource circularity at the plant level and beyond.
- Plant operators see machine learning (ML), AI, and robotics as the top solutions to bring enhanced efficiencies in material recovery and recycling, ensuring greater transparency in material flow.
Industry Convergence
Why:
- MRF operators' key focus is to maximize plant profitability, integrate MRFs across waste management programs of local communities, and support ongoing business relationships with recovered material buyers.
- The vertical integration of innovative solutions providers will likely push the development of advanced sorting and material recovery to close the loop on material sourcing and support the circular economy programs of municipalities.
Frost Perspective:
- As major MRF operators can make high-scale investments to refurbish and develop state-of-the-art facilities, they often seek advanced technology providers—especially in automation, robotics, AI-based sorting, and platform-based solutions—to increase the transparency of materials, processes, and entire plant operations.
- Strategic partnerships between MRF operators and technology providers are increasingly important in developing well-organized material recovery value chains.
Why is it Increasingly Difficult to Grow?
The Strategic Imperative 8™
The Impact of the Top 3 Strategic Imperatives on the North American Material Recovery Facilities Industry
Growth Opportunities Fuel the Growth Pipeline Engine™
Scope of Analysis
Market Definitions
The Role of MRFs in Circular Economy
Key Processes at MRFs
Key Players Along the MRF Value Chain
Growth Metrics
6P Framework Supports Sustainability and Circular Economy Across MRFs Based on the Policies2Platforms Approach
6P Framework Supports Sustainability and Circular Economy Across MRFs Based on the Policies2Platforms Approach (continued)
6P Framework Supports Sustainability and Circular Economy Across MRFs Based on the Policies2Platforms Approach (continued)
Objectives of Investments Across MRFs
Key Investment Focus of MRF Operators
Key Investment Focus of MRF Operators (continued)
Key Investment Focus of MRF Operators (continued)
Factors Impacting the Operational Efficiency of MRFs
MRF Solution Stacks Supporting Operational Efficiency
Growth Drivers
Growth Drivers (continued)
Growth Restraints
Forecast Assumptions
Number of MRFs in the Top 10 States in the United States
Number of MRFs in the Top 5 Provinces in Canada
Number of MRFs in North America by Country
Number of MRFs in North America by Country (continued)
Material Processing and Recovery Volume Forecast
Role of MRFs Across Different Material Categories
Role of MRFs Across Different Material Categories (continued)
Revenue Forecast
Revenue Forecast by CAPEX and OPEX
CAPEX Forecast by New-build and Refurbishment
Revenue Forecast Analysis
Revenue Forecast Analysis (continued)
Competitive Environment
Revenue Share
Revenue Share Analysis
Companies to Watch
Companies to Watch (continued)
Companies to Watch (continued)
Companies to Watch (continued)
Companies to Watch (continued)
Companies to Watch (continued)
Companies to Watch (continued)
Companies to Watch (continued)
Growth Opportunity 1: AI-based and Robotic Material Sorting and Separation
Growth Opportunity 1: AI-based and Robotic Material Sorting and Separation (continued)
Growth Opportunity 2: End-to-end Data Analytics Platforms for MRFs
Growth Opportunity 2: End-to-end Data Analytics Platforms for MRFs (continued)
Growth Opportunity 3: Real-time Material Flow Analyzers
Growth Opportunity 3: Real-time Material Flow Analyzers (continued)
List of Exhibits
List of Exhibits (continued)
Legal Disclaimer
- MRFs: Key Objectives of Investments, North America, 2023
- MRFs: Factors Impacting Operational Efficiency, North America, 2023
- MRFs: Solution Stacks Supporting Operational Efficiency, North America, 2023
- MRFs: Growth Drivers, North America, 2024–2030
- MRFs: Growth Restraints, North America, 2024–2030
- MRFs: Number of Plants in Top 10 States, United States, 2023
- MRFs: Number of Plants in Top 5 Provinces, Canada, 2023
- MRFs: Number of Plants Forecast by Country, North America, 2020–2030
- MRFs: Number of Plants (Percentage) by Country, North America, 2023
- MRFs: Material Processing and Recovery Volume Forecast, North America, 2020–2030
- MRFs: Share of Recovered Materials by Category, North America, 2023
- MRFs: Role Across Different Waste Categories, North America, 2023
- MRFs: Revenue Forecast, North America, 2020–2030
- MRFs: Revenue Forecast by CAPEX and OPEX, North America, 2020–2030
- MRFs: CAPEX Forecast by New-build and Refurbishment, North America, 2020–2030
- MRFs: Revenue Share of Top Participants, North America, 2023
- MRFs: Companies to Watch, North America, 2023
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Key Features
The study’s main objective is to analyze investment opportunities in existing and new-build MRFs across North America. The study includes:
- Notable investment trends across MRF operators
- Market drivers and restraints
- A detailed analysis of MRF solutions to support ongoing operational efficiency and processing capacity
- Data on the number of MRFs by country in 2023, with forecasts up to 2030
- The total volume of materials processed by MRFs and the volume of recovered materials, with the average material recovery rate stated using percentages
Author: Paulina Blaszczyk
| Deliverable Type | Market Research |
|---|---|
| Author | Paulina Blaszczyk |
| Industries | Environment |
| No Index | No |
| Is Prebook | No |
| Keyword 1 | Material Recovery Facilities Market |
| Keyword 2 | Recycling Growth North America |
| Keyword 3 | Sustainability in Recycling |
| List of Charts and Figures | MRFs: Key Objectives of Investments, North America, 2023~ MRFs: Factors Impacting Operational Efficiency, North America, 2023~ MRFs: Solution Stacks Supporting Operational Efficiency, North America, 2023~ MRFs: Growth Drivers, North America, 2024–2030~ MRFs: Growth Restraints, North America, 2024–2030~ MRFs: Number of Plants in Top 10 States, United States, 2023~ MRFs: Number of Plants in Top 5 Provinces, Canada, 2023~ MRFs: Number of Plants Forecast by Country, North America, 2020–2030~ MRFs: Number of Plants (Percentage) by Country, North America, 2023~ MRFs: Material Processing and Recovery Volume Forecast, North America, 2020–2030~ MRFs: Share of Recovered Materials by Category, North America, 2023~ MRFs: Role Across Different Waste Categories, North America, 2023~ MRFs: Revenue Forecast, North America, 2020–2030~ MRFs: Revenue Forecast by CAPEX and OPEX, North America, 2020–2030~ MRFs: CAPEX Forecast by New-build and Refurbishment, North America, 2020–2030~ MRFs: Revenue Share of Top Participants, North America, 2023~ MRFs: Companies to Watch, North America, 2023~ |
| Podcast | No |
| WIP Number | MH6C-01-00-00-00 |
Growth Opportunities in North American Material Recovery Facilities
Policies2Platforms Drives Investment for Deploying Advanced Processes to Enhance Efficiency and Productivity
13-Sep-2024
North America
Market Research
